Removal and installation of the generator

Versions with petrol engines

Attention.

• Remove and install all parts only after the engine has cooled down, otherwise various burns may occur.
• After connecting the battery wires, touching the vehicle body with terminal B of the alternator will cause sparking. Doing so may cause injury, fire, or damage to electrical components. Be sure to disconnect the negative battery terminal before removing and installing the alternator.

1. Disconnect the negative battery terminal.

2. Remove the front protective tray No. 2 of the engine.

3. Remove the alternator drive belt.

4. Remove the air conditioning compressor without disconnecting the refrigerant hoses, and fix it to the body with a wire or rope to move it to the side.

5. Remove the drive belt tensioner.

6. Disconnect terminal B and alternator connector.

7. Completely unscrew the bottom bolt of the alternator and remove until contact with the body.

Note: The alternator can be removed without completely removing the bottom bolt from the engine.

8. To turn away the top bolt of the generator.

9. To remove the generator together with the bottom bolt from the engine.

10. To take the generator through the top of the engine compartment.



11. Installation is carried out in the reverse order of removal, taking into account the following:

To facilitate the installation of the generator on the engine, squeeze the sleeve in the mounting hole of the bolt with pliers and push it towards the nut.



Attach the alternator to the engine with bolt C (see general view drawing above).

Align the mounting hole of the alternator with the hole on the engine side, then screw on the bolt B (see general view drawing above).

Tighten the alternator mounting bolts securely in sequence B, C.

Versions with diesel engines

Attention.

• Remove and install all parts only after the engine has cooled down, otherwise various burns may occur.
• After connecting the battery wires, touching the vehicle body with terminal B of the alternator will cause sparking. Doing so may cause injury, fire, or damage to electrical components. Be sure to disconnect the negative battery terminal before removing and installing the alternator.

1. Disconnect the negative battery terminal.

2. Remove the front protective tray No. 2 of the engine.

3. Remove the right mudguard.

4. Remove the alternator drive belt.

5. Remove the decorative engine cover.

6. Disconnect the connectors and wire harness clamps shown in the illustration.



7. Remove the adapter shown in the figure.




8. Remove the nuts and bolt shown in the illustration and move the wiring harness to the side.

9. Completely unscrew the bottom bolt of the alternator and remove until contact with the body.

Note: The alternator can be removed without completely removing the bottom bolt from the engine.

10. To turn away the top bolt of the generator.

11. To remove the generator together with the bottom bolt from the engine.

12. Remove the generator through the top of the engine compartment.



13. Installation is carried out in the reverse order of removal, taking into account the following:


To facilitate the installation of the generator on the engine, squeeze the sleeve in the mounting hole of the bolt with pliers and push it towards the nut.



Attach the alternator to the engine with bolt C (see general view drawing above).

Align the mounting hole of the alternator with the hole on the engine side, then screw on the bolt B (see general view drawing above).

Tighten the alternator mounting bolts securely in sequence B, C.