Every 10,000 km or every 6 months, whichever comes first
- Check and adjust (if it is needed) idle speed and mixture (EGI engine)
- Check and adjust (if it is needed) ignition timing (EGI engine)
- Check rear disc brakes
Idle adjustment
Every 20,000 km or every 12 months, whichever comes first
- Check and adjust (if it is needed) throttle damper (EGI engine)
Every 40,000 km or after 24 months, whichever comes first
- Replace fuel filter (EGI engine)
- Replace the air filter element (EQI engine)
Drive belt adjustment
1. On later models, there is no intermediate pulley to adjust the drive belt tension, all adjustment is done by moving the alternator or air compressor. The dimensions of the deviation are given in the Specifications.
Idle speed, mixture check and adjustment (EGI engine)
2. Apply the parking brake and place the shift lever in neutral.
3. Attach a tachometer to the engine and turn off all electrical devices.
4. Start the engine and warm it up to normal temperature, then increase the speed to 2500-3000 rpm and hold it for three minutes.
5. Stop the engine and connect an exhaust gas analyzer to the muffler outlet pipe.
6. Start the engine at idle speed. If the electric cooling fan is running, wait until it stops.
7. Check that the idle speed is in accordance with the specifications. If not, turn the air adjusting screw as needed (photo).
Idle speed adjustment (EGI engine)
8. To adjust the mixture, first disconnect the air injector pipes from the air filter and plug them.
9. Warm up the engine for three minutes at a frequency of 2500 to 3000 rpm, then let it idle. If the electric cooling fan is running, do not wait for it to stop.
10. Check the CO level as given in Specifications. If it is not correct, remove the rubber plug from the air filter and turn the bypass air adjustment screw as needed using the Mazda Special Tool, part number 49 HC27 140.
Removing the rubber plug hiding the mixture adjustment screw with a lever (EGI engine) | View of the idle mixture adjustment screw on the EGI engine (with airflow meter removed) |
11. Install the rubber plug, then adjust the idle speed as described in Step 7.
Checking and adjusting the ignition timing (EGI engine)
12. The procedure is mainly described in Section 1, Chapter 34, but in addition, the hose must also be disconnected and included (And) vacuum distributor capsules before checking and adjusting the ignition timing. Install the hose (And) and check that the vacuum delay valve is set correctly (photo).
Vacuum hoses distributors... | ... and a vacuum delay valve on an EGI engine |
Checking the rear disc brake
13. Check the front wheels, then jack up the rear of the vehicle and support it on axle stands. Remove rear wheels.
14. Looking through the slots at the back of each caliper, check that the lining material on each pad is at least 1.0mm thick. Where less, replace all four rear pads at the same time.
15. Check up tubes of a highway of a high pressure of a brake system, check up a support on damage and leaks.
16. Check the rear discs for working depth, and if necessary, replace them.
17. Install the rear wheels and lower the vehicle to the ground.
Checking and adjusting the shock absorber (EGI engine)
18. Hold the throttle fully open, then depress the shock absorber rod with your finger and check that the rod moves slowly. After you release the rod, it should move quickly.
19. To adjust it, first start the engine and warm it up to normal temperature.
20. Stop the engine and connect the tachometer.
21. Start the engine at 3500 rpm, then slowly reduce it and check that the throttle lever touches the shock absorber rod at 3000±100 rpm.
22. If necessary, loosen the jam nut and reinstall the damper (photo).
Shock absorber and adjustment locknut (arrow) on EGI engine
23. After adjustment, tighten the locknut. Remove the tachometer.
Fuel filter replacement (EG1 engine)
24. The fuel filter is located on the left side in the engine compartment (photo).
Fuel filter on EGI engine
25. Place a rag under the fuel filter to catch spilled fuel.
26. Turn off bolts and remove fastenings from top and the basis of the fuel filter. Remove washers.
27. Turn off fixing rubber nuts and remove the fuel filter. Loosen the clamp bolt and remove the suspension.
28. Check rubber seals and replace if necessary.
29. Install a new fuel filter using the reverse of the removal procedure.
Replacing the air filter element (EGI engine)
30. Turn off four bolts fastening a cover of the air filter and an air stream gauge from below to a body.
31. Lift the cover and remove the air filter element (photo).
Removing the air filter element on an EGI engine
32. Wipe clean the inside of the cover and the bottom mount to the body. If necessary, the lower housing can be completely removed by unscrewing the mounting nuts and disconnecting the air intake duct (photo).
Lower air filter attachment to the body (EGI engine)
33. Install the new element using the reverse of the removal procedure.
Wiper blade replacement
34. Since the wiper blades and holders have been changed since October 1984, they are now connected with a hook and turn, instead of a pin and a socket.
35. To remove the wiper blade, first turn it towards you, then pull it out of the mount and remove it. Assembly is carried out in the reverse order.