Removing
Attention! It is recommended to remove the engine together with the gearbox, and only then disconnect the gearbox from the engine.
Attention! The models described in this manual are equipped with airbags. Be sure to deactivate the air bag system before starting work to avoid sudden deployment.
Attention! When working with fuel system components, observe fire safety rules.
1. Release the pressure in the fuel system.
2. Disconnect the negative battery cable.
3. Remove the battery and its bracket.
4. Remove the hood.
5. Remove the air filter and mudguards.
6. Raise and secure the front of the vehicle. Drain coolant and engine oil. Remove drive belts.
7. Disconnect the vacuum hoses, coolant hoses, exhaust system hoses, wires and fuel pipes. Mark all detachable parts so that they are not confused during installation.
8. Remove the radiator cooling fans, fan shroud, and the radiator itself (see subsection 4.4). Disconnect the upper and lower radiator hoses and heater radiator hoses from the engine.
9. Disconnect the fuel pipes from the engine and close them with caps.
10. On 4-cylinder models, remove the intake manifold bracket.
11. Remove the starter.
12. Remove the crankshaft pulley.
13. On 4-cylinder models, remove the alternator.
14. Disconnect cables of various systems from the engine.
15. Disconnect the plug (A) and ground wires (IN) engine wiring harness.
16. Disconnect the temperature sensors and the crankshaft sensor. Remove engine wiring harness bracket (arrow) and set it aside.
17. On 4-cylinder models, disconnect the wires from the ignition distributor (A), from fuel injectors (IN). Loosen the latches (WITH) and disconnect the wiring harness from the engine.
18. Remove the power steering pump (without disconnecting the hoses from the pump) and position it away from the engine.
19. Remove the air conditioner compressor (do not disconnect the refrigerant hoses from the compressor) and position it away from the engine.
20. Disconnect the oxygen sensor wire. Disconnect outlet (s) pipe (s) from graduation (s) collector (ov). Remove the cross member and lower the exhaust pipe.
21. On 6-cylinder engines, remove the oil filter, disconnect the hoses from the oil cooler, and remove the radiator.
22. Mount the engine on a lift. Connect the lifter to the two lugs (arrows). Raise the engine slightly.
23. On 4-cylinder models with automatic transmission, remove the right drive shaft and disconnect the torque converter dust shield from the bottom of the transmission housing. Remove the bolts securing the torque converter to the drive plate and carefully press the torque converter into the transmission housing.
24. In all models with a manual transmission, the engine is removed with the gearbox, so all wires and cables must be disconnected from it. Remove the axles.
25. Unscrew the bolts and twist the nuts of the front and rear engine mounts.
26. On 4-cylinder engines with automatic transmission, remove the bolts securing the gearbox to the engine and disconnect the engine from the gearbox. The torque converter must remain in the casing of the box. In all other models, the engine is removed together with the gearbox.
27. Check that, apart from the left and right engine mounts, nothing else interferes with its removal.
28. Unscrew the bolts of the right and left engine mounts.
29. Carefully lift the engine on a hoist and remove it from the vehicle.
30. Lower the engine onto a specially equipped stand or workshop floor.
Installation
1. Check the condition of the engine and transmission mounts, if they are worn out, replace them.
2. On manual transmission engines, inspect the clutch elements and lubricate the thrust bearing.
3. On automatic transmission engines, inspect the gasket and bushing of the torque converter and lubricate the front of the converter.
4. Connect the engine and gearbox and tighten the bolts.
5. Install the engine and other parts in the reverse order of removal.