Clutch characteristics
Thickness of the metal layer removed when grinding the pressure plate, no more than, mm: 0.5.
Spring force for cars with B6 EGI engine, kgf: 440.
Clutch disc
Diameters of friction linings of the driven disk, mm:
- outer:
- cars with engines E1, E3, B3: 184;
- cars with engines E5, B5, B6: 190;
- vehicles with B6 EGI engine: 225;
- interior:
- cars with engines E1, E3, B3: 127;
- cars with engines E5, B5, B6: 132;
- vehicles with B6 EGI engine: 150.
Friction lining thickness, mm:
- cars with engines E1, E3, B3: 3.2;
- vehicles with engines F5-R5-B6: 3.5:
- vehicles with B6 EGI engine:
- when measured from the flywheel side of the engine: 4.1;
- when measured from the side of the clutch cover: 3.5.
Runout of the bearing surface of the driven disk, no more than, mm:
- in the vertical plane: 1.0;
- in the horizontal plane: 0.7.
Friction linings must be replaced when the distance between the rivet head and the working surface of the lining decreases to 0.3 mm.
Flywheel
Radial runout, no more than, mm: 0.2.
The thickness of the metal layer removed from the working surface of the flywheel under the driven disk when it is grooved, not more than, mm: 0.5.
Clutch adjustment data
Full travel of the clutch pedal, mm: 145.
Distance between clutch pedal and floor mat, mm: 214.5±5.0.
Minimum distance between the clutch pedal and the floor mat with the clutch disengaged, mm: 55.
Free travel of the clutch pedal, mm: 9-15.
Since 1989, a hydraulic clutch release has been used. The clutch release fork is steel, stamped and mounted on a ball joint.
The pressure force of the spring of cars with engines B3 and B5, kgf: 334.
The inner diameter of the clutch master cylinder, mm: 15.87.
The inner diameter of the working cylinder of the clutch drive, mm: 19.05.
Clutch Release Fluid: SAE J 1703 or DOT 3.
Tightening torques of the main threaded connections, kgf·m
- Bolt of fastening of a casing of coupling to a flywheel: 1,8-2,6.
- Flywheel mounting bolt; 9.8-10.5.