Remove the instrument cluster block.
Remove the top of the dashboard.
Remove the clutch master cylinder pusher yoke with pin. Remove the clip and remove the pin from the hole.
Remove the clutch pedal.
Pic. 3.6. Clutch Pedal Components: 1 - nut; 2 – a socket of the switch of a pedal of coupling; 3 - clutch pedal switch; 4 – nuts of fastening of a pedal of coupling; 5 - retainer; 6 - the axis of the fork; 7 - fork bushing; 8 – a nut of fastening of a plug stem; 9 - plug stem; 10 - fork; 11 - pedal pad; 12 - clutch pedal
Disconnect the clutch switch connector. Unscrew the three nuts, remove the clutch pedal assembly with the bracket.
Pic. 3.7. Removing the compression spring
Remove the servo compression spring. To do this, using a small screwdriver, remove the E-ring, then remove the compression spring (pic. 3.7).
Install the clutch master cylinder push rod bushing. Apply grease to the inside of the new bushing. Install the fork bushing into the hole in the clutch pedal.
Install the first clutch pedal buffer.
Install the clutch pedal pad.
Install the spring cover.
Install the clutch pedal servo bushing. Apply grease to the inside of the new bushing before installing.
Pic. 3.8. Installing clutch pedal bushings
Apply grease to both surfaces of the two new clutch pedal bushings and install them in the pedal bore (pic. 3.8).
Install the clutch pedal assembly to the clutch pedal bracket and secure with the bolt and nut.
Tightening torque: 36.8 Nm.
Pic. 3.9. Installing the Compression Spring
Apply grease to the contact surfaces of the bushing and compression spring. Using needle nose pliers, install the E-ring and replace the servo seat compression spring (pic. 3.9).
Install clutch pedal assembly and secure with three nuts.
Tightening torque: 18.6 - 22.5 Nm
Connect the clutch switch connector.
Apply grease to the contact surfaces of the pin and hole of the clutch master cylinder push rod bushing. Connect the fork to the clutch pedal with a pin. Install the clamp on the pin.
Install the top of the dashboard.
Install the instrument cluster unit.
Install the instrument cluster trim panel.
Check and adjust the clutch pedal.