Car manual transmission Mazda 6 (GG)

General information about manual transmission
The gearbox converts the torque transmitted from the engine in magnitude and direction. This is necessary to ensure optimal speed and cross-country ability of the car,...

Checking and changing the oil in a manual transmission
Pic. 3.26. Checking and changing the oil in a manual transmission Oil check Place the vehicle on a level surface. Remove the oil level plug and washer. The oil level...

Removal and installation of the vehicle speedometer sensor (without anti-lock braking system)
Disconnect the negative battery cable. Remove the battery and its tray. Remove the air filter element. Disconnect the vehicle speedometer sensor connector. Remove the...

Oil seal replacement (differential)
Park the vehicle on a level surface, jack it up and lower it onto stands. Drain the gearbox oil. Remove the front wheels and mudguards. Separate the drive and connecting...

Removal and installation of the mechanism of a gear change
Pic. 3.29. Mazda 6 gearshift mechanism: 1 – gearshift lever; 2 - cover panel; 3 - clamp; 4 - washer; 5 - sealing plate; 6 - the main cable of the switching drive; 7 –...

Gear Selection Cable Installation Instructions
Remove the center console. Make sure the shift lever is (from the gearbox side) is in the neutral position. Pic. 3.34. Unlocking and locking the gear selector cable lock...

Clutch housing, disassembly of the main gear housing elements
Pic. 3.35. Dismantling components of the clutch housing: 1 - bearing race (input shaft); 2 - stuffing box (input shaft); 3 - bearing race (secondary shaft); 4 - socket;...

Checking the elements of the input shaft
Pic. 3.48. Checking clearance between 3rd and 2nd gears Measure the clearance between the 3rd and 2nd gears (pic. 3.48). If the clearance exceeds the maximum, check the...

Assembly components of the differential
Pic. 3.50. Assembly components of the differential: 1 - ring gear and body; 2 - bearing (from the gear end); 3 – a driving gear wheel of a drive of a speedometer; 4 -...

Installing gear bearings
Pic. 3.51. Installing a new bearing (from the gear end) Install the new bearing using the special tool (from the gear end) (pic. 3.51). Install the speedometer drive...

Roll pin assembly
Pic. 3.53. Installing a new roll pin Install a new cylindrical pin, as shown in Figure 3.53, to hold the axis of the satellites. Measure the clearance according to the...

Bearing preload adjustment
Install the bearing races of the primary and secondary shafts in the final drive housing (gaskets removed). Install the clutch housing on the gearbox lug in the final...

Installing the differential in the clutch housing
Install differential in clutch housing, install bearing race and special tool (selector) to the differential. Install special fixtures (selectors) for the input and...

Installing the final drive housing
Pic. 3.58. Installing the final drive housing Install final drive housing and tighten special tool (bolts) rated tightening torque (pic. 3.58). Tightening torque: 37.3 -...

Elimination of gaps of the primary, secondary shafts and the differential shaft of the final drive housing
Pic. 3.59. Eliminating gaps before installing bearings To install bearings, install special tools (rods) into holes A and B of the selectors and turn the selectors so as...

Measurement of the load of the primary, secondary shafts and the differential shaft of the final drive housing
Install the input shaft with gears and differential into the clutch housing. Pic. 3.67. Installation of input shaft and differential shaft Install the final drive...