Front gear.
1 - differential case,
2 - thrust washer,
3 - side gear,
4 - thrust washer,
5 - satellite,
6 - axis of satellites,
7 - pin,
8 - driven gear of the main gear,
9 - the inner ring of the side bearing,
10 - bolt,
11 - gearbox housing,
12 - the outer ring of the front bearing of the drive gear,
13 - the outer ring of the rear bearing of the drive gear,
14 - spacer,
15 - the inner ring of the rear bearing of the drive gear,
16 - main gear drive gear,
17 - spacer sleeve,
18 - the inner ring of the front bearing of the drive gear,
19 - front oil seal,
20 - flange,
21 - puck,
22 - nut,
23 - the outer ring of the side bearing,
24 - adjusting washer,
25 - side bearing cover,
26 - fixing plate,
27 - gearbox cover,
28 - side seal,
29 - oil deflector,
30 - bolt.
Note: install in the reverse order of removal.
Disassembly Notes
Attention: in order not to damage the parts, install special protective pads on the vise jaws.
1. Install the gearbox assembly on a special stand.
2. Mark the location of the bearing caps in the gearbox housing.
3. Mark the location of the adjusting nuts in the gearbox housing.
4. Remove the outer races of the side bearings.
Note: For proper reassembly, affix marks to the removed outer rings indicating which side the outer ring was on.
5. While holding the connecting flange of the special tool, unscrew the drive gear adjusting nut.
6. Using a special puller, remove the connecting flange of the drive gear.
7. Using a slotted screwdriver, remove the gland.
8. Use a plastic mallet to knock out the pinion gear from the gearbox housing.
9. Using a special tool, remove the drive gear rear bearing.
10. Using a copper rod and a hammer. remove the pilot bearing outer race from the gearbox housing.
11. Using a copper rod and a hammer, knock out the pin of the satellite axle.
12. Using a special puller. remove the side bearings from the differential case.
Note: Mark right and left bearings.
13. Before removal, apply alignment marks but the driven gear of the final drive, differential housing and differential cups.
